Alloy X Powder (UNS N06002) for Combustors, Furnace and Hot-Gas AM Parts

Summary

Alloy X (UNS N06002) nickel powder for LPBF combustor, burner and furnace hardware, compared with IN718, IN625 and Alloy 230, plus RFQ fields.

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Procurement decision

Keep oxidation-driven service distinct from generic nickel duty

Alloy X is not an automatic high-temperature upgrade. Selection should show why oxidation, hot-gas stability, fabrication, and thermal cycling outweigh the strengths of IN718 or corrosion focus of IN625.

01

Service envelope

State atmosphere, contaminants, temperature-time profile, pressure, stress, cooling, start-stop cycles, and expected degradation mode.

02

Alloy comparison

Compare IN718 for strength-led duty and IN625 for corrosion-led duty using the same temperature, condition, and test basis.

03

Powder/build route

Define chemistry, lot, PSD, morphology, machine, parameter status, orientation, heat treatment, HIP if required, and machining.

04

Verification

Specify density or defect acceptance, tensile or creep condition, oxidation or corrosion exposure, dimensions, surface, joining, and NDE.

For supplier comparison, require every typical value to identify product form, manufacturing process, thermal condition, orientation, test temperature, atmosphere, and method. Use the data to screen a route, then define representative coupons or hardware tests for the actual oxidation, thermal-cycle, pressure, and joining conditions.

Approval gate: The purchase decision is complete only when powder evidence and finished-part tests address the same hot-gas or furnace environment and thermal route.

Alloy X is a nickel-chromium-iron-molybdenum alloy (UNS N06002) chosen when oxidation resistance and stability in hot gas dominate the design — combustor and burner parts, furnace hardware and hot-gas ducts. It is not the default nickel powder: IN718 is the structural workhorse and IN625 the corrosion workhorse. Alloy X earns its place when the part lives in a hot, oxidizing gas stream.

Already know the grade? See the Alloy X powder specification and price or request an Alloy X quote.

Where Alloy X fits

Hardware Why Alloy X is reviewed What to define for acceptance
Gas turbine combustor, liner, transition duct Oxidation resistance with cooling or mixing geometry that AM can build Thermal cycling, local flame exposure, wall thickness, NDE
Burner and hydrogen combustion parts Hot gas and complex mixing or cooling features Fuel and oxidizer environment, flashback duty, thermal fatigue, inspection
Furnace fixtures, nozzles, flow hardware High-temperature geometry with fewer joints Atmosphere, load, distortion, surface condition
Hot-gas test articles Instrumented flow paths under concentrated heat flux Exposure profile, cooling, erosion, dimensional stability

Reactor helium and liquid sodium are different environments from a furnace atmosphere. For those, use the gas-cooled and liquid-sodium reactor powder guide.

Alloy X or another high-temperature alloy?

If the dominant need is… Consider
Structural strength at moderate temperature IN718
Corrosion resistance and fabricability IN625
Oxidation-driven hot-gas service Alloy X
Even higher oxidation resistance and thermal stability in sheet-type combustor parts Alloy 230 or cobalt-base Alloy 188
Turbine hot-section parts needing creep strength IN939 or IN738

For the structural-versus-corrosion decision, see IN718 vs IN625 powder and the nickel-alloy powder selection guide.

Powder and thermal-route evidence

Field Specify Why
Alloy identity Exact Alloy X chemistry and specification (UNS N06002) “Nickel superalloy” is not a specification
Process LPBF or other qualified route, machine family PSD and evidence depend on the process
Powder lot Production route, PSD and method, morphology, condition, traceability Controls identity and lot change
Thermal route Stress relief, solution treatment, HIP Final properties depend on condition
Service Gas composition, temperature-time cycle, pressure, load Separates oxidation, creep, fatigue and corrosion questions
Acceptance NDE, dimensions, surface, representative tests Powder acceptance does not qualify the component

Published oxidation or tensile values cannot be transferred without the material condition and test environment. Ask whether data are as-built, heat treated, HIPed or machined, and in which orientation. For combustor or burner duty, separate steady temperature from thermal cycling and local flame exposure.

RFQ fields

Provide the component, hot-gas composition, temperature-time cycle, pressure, load, cooling, machine and process, target PSD, quantity, thermal route and inspection requirements. For a regulated or flight program, state the governing qualification basis. Send an Alloy X powder inquiry.

Buyer evidence gate

Evidence to request before approval

Nickel-alloy powder chemistry does not by itself qualify corrosion, creep, fatigue, pressure, or hot-gas service. The machine route, thermal history, defects, and final acceptance plan remain decisive.

Put these items in the RFQ

  • Exact IN718, IN625, or Alloy X designation, chemistry, powder route, and lot identity
  • PSD method, morphology, contamination control, flow or feed evidence, and reuse state
  • Build process, heat treatment or HIP route, machining allowance, and inspection plan
  • Available COA, TDS/SDS, SEM or PSD evidence, and service-specific corrosion or temperature data

Standards and technical starting points

  • ISO/ASTM 52907:2019 Metal-powder documentation, traceability, sampling, PSD, chemistry, density, morphology, flow, contamination, packaging, and storage.
  • ISO/ASTM 52904:2024 Process controls for metal powder bed fusion used in critical applications.

Need the available lot-specific COA, PSD report, TDS/SDS, SEM images, or packaging evidence? List the required files and acceptance basis in the powder RFQ.

Specifications & quotation

Review powder grades and request a quotation

Review the relevant powder grades, candidate particle sizes and available lot documents, then send your process, quantity and delivery requirements for a quotation.

Nickel alloy Alloy X · UNS N06002

Alloy X powder

Oxidation-resistant nickel alloy powder for combustion, furnace, hot-gas, and high-temperature hardware.

Related designations
Alloy X, UNS N06002, GH3536
Candidate PSD
15–45 µm / 15–53 µm / 45–106 µm
Process routes
LPBF
Nickel alloy Alloy 230 · GH3230

Alloy 230 powder

Ni-Cr-W solid-solution alloy powder for combustors, transition ducts, and furnace parts that need long-term oxidation resistance.

Related designations
Alloy 230, UNS N06230, GH3230
Candidate PSD
15–45 µm / 15–53 µm
Process routes
LPBF
Cobalt chrome Alloy 188 · GH5188

Alloy 188 cobalt powder

Cobalt-nickel-chromium-tungsten alloy powder for combustor liners, flame tubes, and hot parts that see thermal cycling.

Related designations
Alloy 188, UNS R30188, GH5188
Candidate PSD
15–45 µm / 15–53 µm
Process routes
LPBF

Need this powder?

Send grade, particle size, quantity and destination. Paid samples from 1 kg; export licence and dangerous-goods shipping handled. Exporting metal powders since 2016.

Related technical topics

Continue with related material, process, and application guidance.

Material guide Nickel Alloy Powder Application guide Energy and Propulsion Hardware Process guide LPBF Powder

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